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Hypertronics is a leading supplier of connectors and interconnect solutions for applications requiring superior quality, performance and reliability. Our Hypertac® technology is renowned for delivering unfailing performance in high-reliability applications. In addition to offering a variety of connector solutions, both standard and custom, we also provide cable assemblies, custom design and engineering services, and expert applications support
Capabilities Overview
Complete Solutions Provider
Hypertronics expertise is in precision design and manufacturing of highly reliable electronic interconnect systems. With standard and custom design solutions that include cabling, mechanical, instrumentation housing and electrical modeling and testing, Hypertronics offers complete interconnect solutions that save valuable engineering and manufacturing time as well as ensure the overall reliability of the final product. Hypertronics employs the finest draftsmen and engineers to work directly with customers to address specific needs and meet industry requirements. The combination of engineering talent and in-house manufacturing capabilities – such as 3D solid modeling, rapid prototyping, and high precision assembly – provide customers with high quality products with a quick turnaround.
Design Capabilities and Specialties
3-D Design
Hypertronics uses SolidWorks®3D solid modeling software to design interconnect solutions. More product designers and engineers worldwide depend on SolidWorks CAD software to help improve product quality and shorten the design and development process. Hypertronics also offers a 3D part configurator on its website that is compatible with many of the industry’s standard mechanical CAD programs. The 3D-Config enables designers to view, configure and download Hypertronics products into their own designs. (top)
Custom Design
Hypertronics provides custom design and assembly services for both standard and custom interconnect solutions. For OEMs that specify standard connectors, this service can eliminate the need to source and certify materials and components from multiple vendors, resulting in a more cost competitive solution. And for OEMs who require a complete custom interconnect design, Hypertronics engineers can provide a complete solution optimized for each specific application. In each instance, Hypertronics custom design and assembly services result in higher performing products and more cost effective connection designs. (top)
Rapid Prototyping
Hypertronics uses CNC milling centers to configure and machine engineered plastics and metals into complicated connector designs. These machines give Hypertronics an edge because we are able to supply customized connector solutions to full customer specifications within a matter of days – from initial design concepts to complete applications. Quantities can range from one of a kind piece to complete systems. (top)
Manufacturing Capabilities and Specialties
High Precision Contact Manufacturing and Connector Assembly
Hypertronics core technology, the legendary Hypertac®contact technology, ranges in amperage from one to 500 Amps, and are available various sizes and configurations. Hypertronics designs complete connector systems through a wide range of automated capabilities and specialty operations to complete the assembly that meet the exact needs and requirements of each customer. Hypertronics performs many hand assemblies for build-to-order requests, solder dipping and back sealing. Electrical and mechanical testing is also available on Hypertronics connectors. (top)
Cable Assembly
Customers can rely on Hypertronics for their complete, integrated interconnect cable assemblies, all from one supplier, saving time and money. Hypertronics designs and manufactures cable assemblies available with RF, signal, and high-power contacts, either as one-piece assemblies or as modular pieces to provide design flexibility that reduced costs. Cable options include standard and non-magnetic components and materials, overmolded strain reliefs, splitters, custom coil side connectors and pigtail terminations, and allows for a electronic package to be integrated into the cable assembly. The combination of the ultra-reliable Hypertac®contact technology and Hypertronics expertise, cable assembly and custom connector design results in secure, cost-effective connections for the most critical applications. (top)
Overmolding
Hypertronics offers the convenience of overmolding bend reliefs on its cable connectors as part of a complete cable assembly. Flexible overmolded bend reliefs provide cable protection as well as seal the connector from liquid ingress. Overmolding colors can match the cable, the connector or can provide color coding for the entire interconnect system. Overmolded grommets for the opposite end of the system can complete the cable assembly. Overmolding can be used with standard Hypertronics connectors, such as the D Series and HyperGrip Series, or with custom Hypertronics cable connectors and assemblies. Design engineers work one-on-one with customers to design the overmolded components on cable assembly that fit the needs. (top)
Shielding
Hypertronics offers custom EMI and RFI shielding for applications using standard and custom Hypertronics connectors and cable assemblies. Shielding can be designed into a connector, between cables, or from a cable to a shielded medical device housing. Non-magnetic shielding is also available. (top)
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